China Hot selling OEM High Quality Metal Fabrication Stainless Stee Deep Drawing Parts with high quality

Product Description

Custom Stainless steel deep drawing metal stamping deep drawn

HangZhou HangZhou Metal Products Co., Ltd. is a full-service stainless steel fabrication manufacturer recognized world-wide as a leading manufacturer of deep drawn stamping, progressive dies manufacturing, and all kinds of deep drawn sheet metal stampings.
We provide complex deep drawn metal stampings up to 23″ in depth of draw. We specialize in manufacturing complicated products, and will produce your small, medium, or large deep drawn stamping with the highest levels of precision and quality.

Established in year 2571 with new generation, born with advanced equipment in custom stainless steel deep drawn stamping industry. Our deep expertise in manufacturing deep drawn die components, along with our innovative tool design and manufacturing, ensures economic and sustainable stainless steel products. Serving a variety of industries for example:

  1. Automotive
  2. Consumer
  3. Industrial
  4. Medical

Deep drawn metal stamping material, mainly stainless steel material refers to:

  1. AISI Stainless steel 430
  2. AISI Stainless steel 201
  3. AISI Stainless steel 304
  4. AISI Stainless steel 316
  5. AISI Stainless steel 316L

Our capabilities:
The biggest depth can be drawn to 600mm (23.62 inches), the biggest stainless steel sheet thickness can be 3mm.

The Deep Drawn Stamping Process, although it can be modified to manufacture particular parts, our deep drawn stamping process typically follows the same 5 steps:

1. Design Review: Our engineers review the part design in detail to ensure it is appropriate for deep drawn stamping. This includes in-depth analysis of component dimensions, materials, draw ratio, and required tolerances.

2. Press Selection: Our engineers determine which machine size and caliber will be best suited for the part dimensions and material.

3. 3D Virtual Prototyping: A prototype of the part is created using virtual software. The prototype is run through numerous operational simulations to catch any design problems before the production process begins.

4. Equipment Setup: Our skilled engineers review the component dimensions and requirements and set up the die and punch.

5. Deep Draw Process: The sheet metal, or metal blank, is placed on the die and secured. The press is then activated to force the punch against the die with up to 400 tons of force. The process is repeated until the component achieves the desired size and shape.

We warmly welcome you to visit our factory, if you have any urgent orders, you may also e-mail us for inquiry, we will get back to you the best price in a quick time. Thank you very much.

J N G J I A N G

FAQ

-Never Rust, Cast With Heart-

Q1: Does your factory manufacture customized products?
A: Absolutely yes, we are a stainless steel fabrication manufacturer to make customized products according to your drawings or samples.

Q2: What about order delivery time?
A: It normally will take 15 days for samples( this time will be shortened if stock is available) and 6~7 weeks for mass production, you will see it in the formal quotation sheet during your RFQ.

Q3: Do you have a minimum order quantity limit?
A: Although we are a manufacturer, the minimum order quantity, for example 1pc sample is available for inspection.

Q4: Which kind of stainless steel material do you usually refer to?
A: We usually use AISI stainless steel 430 grade, AISI stainless steel 201 grade, AISI stainless steel 202 grade, AISI stainless steel 304 grade, AISI stainless steel 316 grade, AISI stainless steel 316L grade etc.

Q5:How to buy stainless steel products?
A: Procedures will be like this, firstly, you may share with us your request or application in details. Secondly. We offer you the best quotation according to your request. We may provide you with samples for inspection if you agree with us on prices. Mass production can be applied if customers approve samples and deposit is made accordingly.

Q6: Can my logo be printed on stainless steel products?
A: Yes. Logo printing can be made for mass production order. Please inform us before our production and confirm the design according to our samples.

Q7: Does the product have a warranty?
A: Yes, we offer a 2-5 year warranty according to different products.

Q8: How to deal with any defects?
A: First of all, our products are produced under strict quality control system, and unqualified rate will not exceed 0.2%. Second, in case any defects products happen, we definitely will repair and resend them to you, or both of us will discuss the best solutions to reduce lost in minimum according to actual situation. Thank you very much.

Types of Pulley Systems

If you’ve ever tried to lift a pail of water, you’ve probably seen the pulley system in action. Pulleys are extremely useful tools for everything from household appliances to heavy industrial machinery. Different kinds of pulley systems are classified according to their amount of motion. Some types have fixed axes, while others have movable axes. Some common uses of pulleys are listed below.

two-wheel pulley

Pulleys are complex structures with thin-walled and thick-walled sections. Therefore, they require specific forging designs. The tool concept for the production of pulleys is shown in Figure 11.6. Using the generated tool, the pulley can be forged into different shapes. Process parameters must be optimized based on material, surface quality and metallographic analysis.
Pulleys are wheels mounted on shafts. Its main function is to assist the movement of heavy objects. A single-wheel pulley can change the direction of the force, enabling a person to pull heavy objects. A dual-wheel pulley distributes the weight evenly across both wheels, allowing it to lift the same weight with half the effort.
The mechanical advantage of a two-wheel pulley is that it reduces the force required by about half. A 100 kg object can be lifted with a force of 500 Newtons. The mechanical advantage of a pulley with 2 wheels is twice that of a single-wheel pulley. However, care should always be taken when using two-wheel pulleys.
Two-wheel pulleys can be fixed or movable. A single wheel pulley can only change direction when the load is placed on 1 side of the wheel. Two-wheel pulleys change direction when lifting a load, requiring half the force. Live wheels are better for heavier loads. The movable pulley can be adjusted with the load, and the load distribution is more uniform. Active pulleys can be used with single-rope or two-wheel pulleys.
A pulley system with 2 wheels is called a compound pulley. This type of pulley system has a complex design that reduces the force required to move the load. Two-wheel pulleys are common in industrial and construction environments. These pulleys require a lot of space to install and operate. Additionally, they require regular maintenance to avoid wear and tear.
pulley

composite pulley

Compound pulleys are used to increase lift. One fixed pulley is attached to the overhead while the other fixed pulley is attached to the load. This setup minimizes the force required to lift weights, allowing you to lift heavier weights. There are several different types of compound pulleys, each with their own strengths and weaknesses. Below are some examples of their application. Some of the most common are listed below.
Composite pulleys are usually made from 2 different types of wheels. The first 1 is fixed and secure. The second type, movable, is attached to something that moves. The third type, compound pulley, is a combination of a movable pulley and a fixed pulley. Below are 3 types of comparisons. The table below compares them and explains their advantages and disadvantages. Composite pulleys are the most versatile of the three.
The number of sheave segments that make up the composite sheave system increases the mechanical advantage of the system. Each segment adds 1 percent of the total weight, and the ideal mechanical advantage is 2 or more. So a compound pulley with 4 segments will lift three-quarters of the weight. This is because the force applied to the load is multiplied by four. The result is a better boost.
While composite pulleys have many uses, they are most commonly used on larger sailboats. These pulleys work by changing the direction of the control wire or by changing the mechanical force of the rope. They also make it easier to lift heavier objects. Composite pulleys are more expensive than simple pulleys, so consider your needs before buying. The advantages of composite pulleys outweigh the disadvantages.
A basic compound pulley is a device consisting of 2 wheels with fixed points. Ropes are looped around the wheels and are used to lift heavy objects. When you pull on the rope, the rope pulls the 2 wheels closer together. Serious injury could result if this equipment is installed incorrectly. Never exceed the lifting capacity of pulleys and other safety devices that may be attached. When using pulleys, be sure to follow the instructions on the mounting hardware to avoid accidents.
pulley

Fixed pulley

Moving pulleys and fixed pulleys are different types of mechanical devices. The movable pulley moves with the object it is used to lift. Because it attaches to the object it is used to lift, it is great for lifting heavy objects. These devices are used in construction cranes and multipurpose elevators. There are many different types of pulleys, and their uses vary widely. Below is a brief overview of these devices.
The simplest pulley set consists of a wheel that is mounted on the ceiling. A rope is attached at 1 end and a person pulls at the other end. The rope is strong enough to keep a person standing while lifting weights. It takes about 200 Newtons of force to lift a 20 kg weight. In contrast, a movable pulley requires a force of 1000N, which makes it easier to lift heavy objects.
Fixed pulleys are another common lifting device. They work by using ropes and slotted wheels attached to the object to be lifted. These devices are convenient to use because they are easy to set up. Moving the scroll wheel doesn’t change direction, so it’s easier to move objects without putting too much pressure on the back. Unlike a moving rope, a moving object will feel much lighter than its actual weight.
Fixed pulleys are widely used in construction and agriculture. Fixed pulleys can help lift supplies and equipment from scaffolding. These items are often heavy and difficult to lift directly. Fixed pulleys at the top of the scaffolding will allow people at the bottom to lift objects more easily. As a result, those at the bottom are less stressed and more productive. Fixed pulleys will save time and money compared to moving ropes.
Composite pulleys combine fixed and movable pulleys to increase the power of movement. A compound pulley system uses both types of pulleys and enables a person to change direction by reversing the direction of a force. The compound pulley system will save time and effort as the user only has to put in half the effort. Unlike moving ropes, composite pulleys are easy to adjust and are the most versatile system on the market.
pulley

Blocks and tackles

A pulley block system is a rope hoist that uses a set of pulleys mounted on a frame. The blocks are arranged in a row, and the threaded rope is called a pulley. Pulley systems help amplify the tension of the rope and are common in sailboats, cranes and drilling rigs. However, these systems are not without drawbacks.
The pulley pulley system can be equipped with as many pulleys as required. This method allows a person to lift heavy objects. The pulley block system can contain the required number of pulleys to achieve the desired height. The main disadvantage of pulley systems is that they create a lot of friction on the pulley shaft.
Pulley systems use 2 types of pulleys. A movable pulley is attached to the load, allowing it to move with the load. On the other hand, fixed pulleys are fixed on fixed points. Therefore, a pulley block system may consist of multiple pulleys mounted on a shaft. For example, the 2 pulleys attached to the shaft each have their own mechanical advantages.
Several types of tackle systems have been developed in recent centuries. The most basic is the gun mount, which uses 2 pulleys to lift the load. The mechanical advantage of such a system is 2 to 3 times the distance required by the rope to move the load. Depending on how they’re assembled, the system can lift 400 pounds with 80 or 100 pounds of force.
Another type of pulley is a combination of multiple wheels. The wheels on pulleys are supported by a housing or frame. The chain is attached to the pulley, and the rope is pulled to lift it. A combined pulley system will have multiple wheels. As the load increases, the force on the pulley also increases. This approach is generally more expensive than intercept and intercept systems.

China Hot selling OEM High Quality Metal Fabrication Stainless Stee Deep Drawing Parts     with high qualityChina Hot selling OEM High Quality Metal Fabrication Stainless Stee Deep Drawing Parts     with high quality