|The main component of PVC edge banding is polyvinyl chloride. Polyvinyl chloride resin (PVC) is used as the main raw material. Then add appropriate amount of calcium carbonate, anti-aging agent, modifier, etc.
|0.4mm – 5mm, Customized sizes can be organized
|9mm – 80mm, Customized sizes can be organized
|Length (Per Roll)
|Wood Grain, Solid Color, Shine, Glossy, Embossed etc. (Any design/color is available.)
|High Glossy, Bright, Matt, Super Matt, Textured
|Furniture Parts, Furniture Accessories, kitchen cabinet, table, teaching equipment, laboratory, interior design and other construction decorations
|High temperature and low temperature resistant
|Non-color variation after trimming and polishing
|Strong bonding strength
|Superior durability and wearability
|Excellent light stability
|Stain and chemical resistance
|Heavy metal free
|No pressure whitening
|Protected with plastic foam and packaged in carton
|9000,000m per month
|15 days after receiving the advance payment or L/C
|TT or L/C at sight
1. Keep the same hardness in winter and summer.
2. Fireproof, environmentally-Friendly, moisture-proof
3. Little color difference in each batch.
4. Never fade after more than 3 months’ outdoor exposure to the strong sunlight.
5. With excellent back glue, and it won’t fall from the furniture all the year round.
6. For wood grain, the texture is quite clear.
7. For high gloss, surface comparable to gloss / mirror finish
8. Smooth surface, high gloss, dumb gloss are optional.
9. Corrosion resistance, economical, stylish and durable, etc
10. High bending strength and easy to work
11. Widely used in furniture, office, kitchen utensils and appliances, teaching equipment, laboratory, etc.
The production process of PVC edge banding.
1. Solid color PVC edge banding process:
Raw materials – mixing – granulation – extrusion – finished products.
2. Wood CZPT color PVC edge banding process:
Monochrome edge banding extrusion molding – roll coating base – gravure wood CZPT color –
-UV varnish – curing UV – finished products.
How to distinguish the quality of PVC edge banding?
|PVC edge banding is divided into several proportions according to the ratio of added PVC and calcium carbonate.
When the proportion of calcium carbonate is high, the physical properties are unstable, the PCV edge banding will be easily broken and fade color. High-quality PVC edge banding, due to the high proportion of PVC components, product stability is very high, then it will not be easily broken and fade color.
The quality of PVC edge banding is generally reflected in the following aspects:
1. The surface is smooth, no bubbles, no lines, and the gloss is moderate;
2. The surface and back are flat, uniform in thickness and uniform in width;
3. The hardness is reasonable, the higher the elasticity, the better the quality and the stronger the wear resistance;
4. The back treatment agent is transparent or white, and The coating should be uniform. If it is not handled properly, it will result in low adhesion and even unable to be bonded after the edge banding;
5. The color of each batch of edge banding should be as consistent as possible.
The smaller the color difference of different batches, the better the quality;
6. No debris and gaps while trimming and cutting.
How to use PVC edge banding correctly ?
|1. Mostly, the higher the temperature, the better the CZPT strength. It is recommended to use medium and high temperature hot melt adhesive as much as possible for best results.
2. Manual edge banding machine or semi-automatic edge banding machine are not recommended , because there is no polishing function, it is recommended to manually polish to ensure the trimming effect.
3. During the process of use, if the glue line is too thick or there is overflowing and drawing, it is necessary to adjust the speed of the edge banding machine and the temperature of the hot melt adhesive.
4. If the surface of the edge banding tape is easily scratched by the equipment during the edge sealing process, the surface of the edge banding tape is not properly treated and is unqualified.
5. In the process of using the edge banding, if the sealing does not occur, please check whether the indoor temperature and hot melt temperature are correct (no less than 18°C) or the speed of edge banding machine is too slow.
Package & Loading
About Our Company
Founded in 2002,ZheJiang Angmi New Material Technology Co.,ltd specialized in the R&D and production of PVC edge banding,PVC plinth,PVC screw cover caps and hot melt glue.Till now we’ve sold to more than 60 countries all over the world,such as Canada,Australia,Russia,Spain,UAE etc and get very good market feedback!
We started from producing high quality PVC edge banding, adpoted advanced technology and equipment from abroad and we have 2 production bases for PVC related products. We always pursuit in the high quality products,best customer service and CZPT cooperation with the customers’s all over the world!
2002- ZheJiang Angmi Founded,started to produce PVC edge banding for domestic market
2005-Established Export Department
2006-Started to produce PVC plinth for Kitchen/Cabinet
2007-Cooperated with the leading Kitchen/Cabinet manufacture in China market
2009-Enlarged our production line for ABS/Acrylic Edge banding
2571-The output Value exceeded the breakthough of 20million US dollars
2013 -Produced PVC screw cover caps
2018- Acquired the Hot Melt Glue Factory,started to produce and sell Hot Melt Glue
Q: Are you a factory or trading company?
A: We are professional manufacturer, and we have more than 10 years for exporting and wood product’s experiences.
Q: Where is your company located?
A: Our company is located in ZheJiang City, China.
Q: Do you have MOQ request?
A: Our MOQ 5000 meters
Q: What is your delivery time?
A: The delivery time is 15-20days after received your deposit.
Q: What is the delivery port?
A: ZheJiang Port
Q: Do the samples are available?
A: Yes, the sample is free and express charge on buyer account.
And after the order is confirmed, this charge could be returned from the order.
Q: May I visit your factory for inspection before placing the order.
A: You are warmly welcome to visit our factory anytime. Please let us know your
schedule in advance so that we can book hotel and arrange pickup for you.
Types of Splines
There are 4 types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.
The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.
Parallel key splines
A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
Involute helical splines
Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the 2 components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.
Involute ball splines
When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
There are 3 basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
The 2 types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.