Tag Archives: processing machinery

China Custom High Satisfaction Track Link Tractor Motorcycle Spare Metallic Processing Machinery CNC Parts with RoHS with Hot selling

Product Description

Custom High Demand Milling Turning Service Brass Aluminum Titanium Stainless Steel Machining

Product name CNC machined parts
Turning and milling parts
Service Type OEM & ODM Service
Processing type Broaching, DRILLING, Etching / Chemical Machining
Material Capabilities Aluminum, brass, bronze, copper, hardened metal, stainless steel, steel alloy
Processing degree Micro Machining
Product packaging Wooden cases, pallets, cartons, PVC pallets, PP bags, and according to customer requirements
Machining CNC
Technology Precision Machining
Heat treatment  Annealing, Normalizing , Nitriding, Tempering , Carbonitriding
Dimensions Customized
Packaging Details Carton + pallet or Plywood cases or Other package as per customer requirement
Material Stainless Steel: SS201,SS301,SS303, SS304, SS316, SS416 etc.
Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
Copper: C11000,C12000,C12000, C36000 etc.
Plastic: ABS, PC, PE, POM, Delrin, Nylon,PP, Peek etc.
Other: Titanium,etc.We handle many other type of materials. Please contact us if your required material is not listed above.
 Surface Treatment Stainless Steel:Polishing, Passivating, Sandblasting, Laser engraving,Oxide black,Electrophoresis black
Steel: Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, Heat treatment.
Aluminum:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical   Film,Brushing,Polishing.
Brass: Nickel plating,chrome plating,Electrophoresis black,Oxide black,Powder coated.
Plastic:Plating gold (ABS), Painting, Brushing (Acylic), aser engraving.
Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving  etc.
Drawing Format jpg/.pdf/.dxf/.dwg/.igs./.stp/.step/.cad/.gis/.x_t
Testing Machine CMM,Digital Height Gauge, caliper, Coordinate measuring machine, projecter   machine, roughness tester, hardness tester and so on
Certificate CE, TUV, SGS or as your requirement to do test by the third party
Delivery time 10-15 days for sample,
35-40 days for bulk order
Packing Plywood pallet, plywood box or as per your requirement
Quality Control Conducted by ISO9001 System and PPAP Quality control documents
Inspection IQC, IPQC,FQC,QA
Service Warm and quick response service provided by the professional
Export Sales Team with many years’ experience in handling exports to the US,   Europe, Japan and other countries and regions.
Main Equipment CNC Machining center(Milling), CNC Lathe, Grinding machine, 
Cylindrical grinder machine, Drilling machine, Laser Cutting Machine,etc.
Inspection Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
Capacity CNC turning work range: φ0.5mm-φ150mm*300mm
CNC milling work range: 510mm*1571mm*500mm
Tolerance +/-0.01mm ~ +/-0.05mm

1.Are you a manufacturer or a trading company?
We are a 3000-square-meter factory located in zHangZhoug, China.

2.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG…) with material, quantity and surface treatment information.

3. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.

4. Is it possible to customize the logo?
Yes,We can support silk printing, pad printing, laser engraving, etching, cnc machining engraving.

5.Will my drawings be divulged if you benefit?
No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.

6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.

7. How about the lead time?
Generally, 1-2 weeks for samples, 3-4 weeks for mass production.

8.Is the sample available? free?
Samples are available and some are free.

9. How do you control the quality?
(1)Material inspection–Check the material surface and roughly dimension.
(2)Production first inspection–To ensure the critical dimension in mass production.
(3)Sampling inspection–Check the quality before sending to the warehouse.
(4)Pre-shipment inspection–100% inspected by QC assistants before shipment.

10. What surface treatment services do you have?
Customer’s Demand,Anodized ,Plating,PVD ,Nickel Plating,Sandblasting,Powder Cating,Polishing,Multi-color anodized,Painting etc.

11. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.

Benefits and Uses of Miter Gears

If you’ve ever looked into the differences between miter gears, you’re probably wondering how to choose between a Straight toothed and Hypoid one. Before you decide, however, make sure you know about backlash and what it means. Backlash is the difference between the addendum and dedendum, and it prevents jamming of the gears, protects the mating gear surfaces, and allows for thermal expansion during operation.
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Spiral bevel gears

Spiral bevel gears are designed to increase efficiency and reduce cost. The spiral shape creates a profile in which the teeth are cut with a slight curve along their length, making them an excellent choice for heavy-duty applications. Spiral bevel gears are also hypoid gears, with no offsets. Their smaller size means that they are more compact than other types of right-angle gears, and they are much quieter than other types of gear.
Spiral bevel gears feature helical teeth arranged in a 90-degree angle. The design features a slight curve to the teeth, which reduces backlash while increasing flexibility. Because they have no offsets, they won’t slip during operation. Spiral bevel gears also have less backlash, making them an excellent choice for high-speed applications. They are also carefully spaced to distribute lubricant over a larger area. They are also very accurate and have a locknut design that prevents them from moving out of alignment.
In addition to the geometric design of bevel gears, CZPT can produce 3D models of spiral bevel gears. This software has gained widespread attention from many companies around the world. In fact, CZPT, a major manufacturer of 5-axis milling machines, recently machined a prototype using a spiral bevel gear model. These results prove that spiral bevel gears can be used in a variety of applications, ranging from precision machining to industrial automation.
Spiral bevel gears are also commonly known as hypoid gears. Hypoid gears differ from spiral bevel gears in that their pitch surface is not at the center of the meshing gear. The benefit of this gear design is that it can handle large loads while maintaining its unique features. They also produce less heat than their bevel counterparts, which can affect the efficiency of nearby components.

Straight toothed miter gears

Miter gears are bevel gears that have a pitch angle of 90 degrees. Their gear ratio is 1:1. Miter gears come in straight and spiral tooth varieties and are available in both commercial and high precision grades. They are a versatile tool for any mechanical application. Below are some benefits and uses of miter gears. A simple explanation of the basic principle of this gear type is given. Read on for more details.
When selecting a miter gear, it is important to choose the right material. Hard faced, high carbon steel is appropriate for applications requiring high load, while nylon and injection molding resins are suitable for lower loads. If a particular gear becomes damaged, it’s advisable to replace the entire set, as they are closely linked in shape. The same goes for spiral-cut miter gears. These geared products should be replaced together for proper operation.
Straight bevel gears are the easiest to manufacture. The earliest method was using an indexing head on a planer. Modern manufacturing methods, such as the Revacycle and Coniflex systems, made the process more efficient. CZPT utilizes these newer manufacturing methods and patented them. However, the traditional straight bevel is still the most common and widely used type. It is the simplest to manufacture and is the cheapest type.
SDP/Si is a popular supplier of high-precision gears. The company produces custom miter gears, as well as standard bevel gears. They also offer black oxide and ground bore and tooth surfaces. These gears can be used for many industrial and mechanical applications. They are available in moderate quantities from stock and in partial sizes upon request. There are also different sizes available for specialized applications.
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Hypoid bevel gears

The advantages of using Hypoid bevel and helical gears are obvious. Their high speed, low noise, and long life make them ideal for use in motor vehicles. This type of gear is also becoming increasingly popular in the power transmission and motion control industries. Compared to standard bevel and helical gears, they have a higher capacity for torque and can handle high loads with less noise.
Geometrical dimensioning of bevel/hypoid bevel gears is essential to meet ANSI/AGMA/ISO standards. This article examines a few ways to dimension hypoid bevel and helical gears. First, it discusses the limitations of the common datum surface when dimensioning bevel/helical gear pairs. A straight line can’t be parallel to the flanks of both the gear and the pinion, which is necessary to determine “normal backlash.”
Second, hypoid and helical gears have the same angular pitch, which makes the manufacturing process easier. Hypoid bevel gears are usually made of 2 gears with equal angular pitches. Then, they are assembled to match 1 another. This reduces noise and vibration, and increases power density. It is recommended to follow the standard and avoid using gears that have mismatched angular pitches.
Third, hypoid and helical gears differ in the shape of the teeth. They are different from standard gears because the teeth are more elongated. They are similar in appearance to spiral bevel gears and worm gears, but differ in geometry. While helical gears are symmetrical, hypoid bevel gears are non-conical. As a result, they can produce higher gear ratios and torque.

Crown bevel gears

The geometrical design of bevel gears is extremely complex. The relative contact position and flank form deviations affect both the paired gear geometry and the tooth bearing. In addition, paired gears are also subject to process-linked deviations that affect the tooth bearing and backlash. These characteristics require the use of narrow tolerance fields to avoid quality issues and production costs. The relative position of a miter gear depends on the operating parameters, such as the load and speed.
When selecting a crown bevel gear for a miter-gear system, it is important to choose 1 with the right tooth shape. The teeth of a crown-bevel gear can differ greatly in shape. The radial pitch and diametral pitch cone angles are the most common. The tooth cone angle, or “zerol” angle, is the other important parameter. Crown bevel gears have a wide range of tooth pitches, from flat to spiral.
Crown bevel gears for miter gear are made of high-quality materials. In addition to metal, they can be made of plastic or pre-hardened alloys. The latter are preferred as the material is less expensive and more flexible than steel. Furthermore, crown bevel gears for miter gears are extremely durable, and can withstand extreme conditions. They are often used to replace existing gears that are damaged or worn.
When selecting a crown bevel gear for a miter gear, it is important to know how they relate to each other. This is because the crown bevel gears have a 1:1 speed ratio with a pinion. The same is true for miter gears. When comparing crown bevel gears for miter gears, be sure to understand the radii of the pinion and the ring on the pinion.
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Shaft angle requirements for miter gears

Miter gears are used to transmit motion between intersecting shafts at a right angle. Their tooth profile is shaped like the mitre hat worn by a Catholic bishop. Their pitch and number of teeth are also identical. Shaft angle requirements vary depending on the type of application. If the application is for power transmission, miter gears are often used in a differential arrangement. If you’re installing miter gears for power transmission, you should know the mounting angle requirements.
Shaft angle requirements for miter gears vary by design. The most common arrangement is perpendicular, but the axes can be angled to almost any angle. Miter gears are also known for their high precision and high strength. Their helix angles are less than 10 degrees. Because the shaft angle requirements for miter gears vary, you should know which type of shaft angle you require before ordering.
To determine the right pitch cone angle, first determine the shaft of the gear you’re designing. This angle is called the pitch cone angle. The angle should be at least 90 degrees for the gear and the pinion. The shaft bearings must also be capable of bearing significant forces. Miter gears must be supported by bearings that can withstand significant forces. Shaft angle requirements for miter gears vary from application to application.
For industrial use, miter gears are usually made of plain carbon steel or alloy steel. Some materials are more durable than others and can withstand higher speeds. For commercial use, noise limitations may be important. The gears may be exposed to harsh environments or heavy machine loads. Some types of gears function with teeth missing. But be sure to know the shaft angle requirements for miter gears before you order one.

China Custom High Satisfaction Track Link Tractor Motorcycle Spare Metallic Processing Machinery CNC Parts with RoHS     with Hot sellingChina Custom High Satisfaction Track Link Tractor Motorcycle Spare Metallic Processing Machinery CNC Parts with RoHS     with Hot selling

China supplier Wholesale Cutting Machine Track Link Tractor Metallic Processing Machinery Auto Parts with CE with Best Sales

Product Description

Custom High Demand Milling Turning Service Brass Aluminum Titanium Stainless Steel Machining

Product name CNC machined parts
Turning and milling parts
Service Type OEM & ODM Service
Processing type Broaching, DRILLING, Etching / Chemical Machining
Material Capabilities Aluminum, brass, bronze, copper, hardened metal, stainless steel, steel alloy
Processing degree Micro Machining
Product packaging Wooden cases, pallets, cartons, PVC pallets, PP bags, and according to customer requirements
Machining CNC
Technology Precision Machining
Heat treatment  Annealing, Normalizing , Nitriding, Tempering , Carbonitriding
Dimensions Customized
Packaging Details Carton + pallet or Plywood cases or Other package as per customer requirement
Material Stainless Steel: SS201,SS301,SS303, SS304, SS316, SS416 etc.
Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
Copper: C11000,C12000,C12000, C36000 etc.
Plastic: ABS, PC, PE, POM, Delrin, Nylon,PP, Peek etc.
Other: Titanium,etc.We handle many other type of materials. Please contact us if your required material is not listed above.
 Surface Treatment Stainless Steel:Polishing, Passivating, Sandblasting, Laser engraving,Oxide black,Electrophoresis black
Steel: Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, Heat treatment.
Aluminum:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical   Film,Brushing,Polishing.
Brass: Nickel plating,chrome plating,Electrophoresis black,Oxide black,Powder coated.
Plastic:Plating gold (ABS), Painting, Brushing (Acylic), aser engraving.
Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving  etc.
Drawing Format jpg/.pdf/.dxf/.dwg/.igs./.stp/.step/.cad/.gis/.x_t
Testing Machine CMM,Digital Height Gauge, caliper, Coordinate measuring machine, projecter   machine, roughness tester, hardness tester and so on
Certificate CE, TUV, SGS or as your requirement to do test by the third party
Delivery time 10-15 days for sample,
35-40 days for bulk order
Packing Plywood pallet, plywood box or as per your requirement
Quality Control Conducted by ISO9001 System and PPAP Quality control documents
Inspection IQC, IPQC,FQC,QA
Service Warm and quick response service provided by the professional
Export Sales Team with many years’ experience in handling exports to the US,   Europe, Japan and other countries and regions.
Main Equipment CNC Machining center(Milling), CNC Lathe, Grinding machine, 
Cylindrical grinder machine, Drilling machine, Laser Cutting Machine,etc.
Inspection Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
Capacity CNC turning work range: φ0.5mm-φ150mm*300mm
CNC milling work range: 510mm*1571mm*500mm
Tolerance +/-0.01mm ~ +/-0.05mm

1.Are you a manufacturer or a trading company?
We are a 3000-square-meter factory located in zHangZhoug, China.

2.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG…) with material, quantity and surface treatment information.

3. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.

4. Is it possible to customize the logo?
Yes,We can support silk printing, pad printing, laser engraving, etching, cnc machining engraving.

5.Will my drawings be divulged if you benefit?
No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.

6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.

7. How about the lead time?
Generally, 1-2 weeks for samples, 3-4 weeks for mass production.

8.Is the sample available? free?
Samples are available and some are free.

9. How do you control the quality?
(1)Material inspection–Check the material surface and roughly dimension.
(2)Production first inspection–To ensure the critical dimension in mass production.
(3)Sampling inspection–Check the quality before sending to the warehouse.
(4)Pre-shipment inspection–100% inspected by QC assistants before shipment.

10. What surface treatment services do you have?
Customer’s Demand,Anodized ,Plating,PVD ,Nickel Plating,Sandblasting,Powder Cating,Polishing,Multi-color anodized,Painting etc.

11. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.

Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions

In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Gear

Synthesis of epicyclic gear trains for automotive automatic transmissions

The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to 10 links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
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Applications

The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of 2 gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between 2 teeth in a gear set. The axial pitch of 1 gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
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Cost

The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of 2 or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.

China supplier Wholesale Cutting Machine Track Link Tractor Metallic Processing Machinery Auto Parts with CE     with Best SalesChina supplier Wholesale Cutting Machine Track Link Tractor Metallic Processing Machinery Auto Parts with CE     with Best Sales